Full-Service Capabilities

Design & Development

We offer the full range of design, prototyping, and development services. We turn your device concept into a manufacturable design, transfer it to initial production, then manage full-scale production.

Design and development services by SPG


Product development services by SPG

We are an FDA-registered manufacturer with 60+ years of manufacturing experience across a range of demanding markets. Our highly skilled, in-house technical team works closely with you from start to finish.

  • Design for manufacturing (DFM) principles applied at all phase gate stages of product design, development, and pilot manufacturing processes
  • Material selection and polymer science expertise and approved suppliers near global manufacturing locations to facilitate on-time delivery
  • Concept development and idea generation services
  • Supply chain and vendor management
  • Quick-turn prototyping and Component Webstore to accelerate design and development timelines

DFM & Phase Gate Process

  • Concept feasibility and market assessment
  • Design requirements/inputs
  • Design drawings/models
  • Tool/mold design, making, and prototyping
  • Design verification and validation
  • Production readiness
  • Commercial transfer
  • Postmarket launch & customer support


In-House Mold-Making

 A photograph of SPG's Pittsfield facility

Our tooling capabilities feature extensive, advanced wire EDM and CNC technology, coupled with a highly trained technical workforce.

  • 3D solid modeling, manufacturing, and design software
  • Detailed DFM activities with internal stakeholders, customers, and material suppliers
  • High-volume Class 101, multicavity production molds with robotic assist
  • Tool development ranges for prototype to bridge tooling in standard platforms to minimize cost
  • On-site, same-day testing and revision of production molds
  • Project management resources to manage requirements to customer timelines
  • Complete confidentiality on projects to protect proprietary information and processes

Launch Pad

The Launch Pad ideation session

At Spectrum, we created Launch Pad, a powerful tool to propel your medical device design project to new heights. Launch Pad is a focused brainstorming session, providing participants with a collaborative experience with our team of technical experts. Bring us your idea and we’ll generate concepts and recommendations to help make it a reality. The Spectrum team is ready with the best medical device engineers and technologies to guide your project from launchpad into orbit.

Our expertise covers a spectrum of specialties including polymer science, device design, processes, manufacturing, and clinical applications.

Learn more about Launch Pad

Download the Brochure

Extrusion Hub & Engineering Days

The extrusion hub focuses on developing complex profiles and innovative extrusion processes to produce the components necessary to build next-generation devices, furthering the medical device industry. As part of this hub, we offer Engineering Days that enable engineers to work on our Sandy, Utah extrusion floor alongside our extrusion team. Engineers appreciate getting results in days instead of weeks, accelerating their project development and helping them make informed decisions.

Other Benefits of Engineering Days:

  • Identify specifications for polymers, durometers, and wall thicknesses
  • Avoid months of ordering different tubing configurations and iterations
  • Expedite design and development process

We offer more than other medical device companies in the industry when it comes to extrusion and catheters, taking your project from prototype to production in the shortest time possible.

Contact us for more information about our Engineering Days.

Contact a Design & Development Specialist
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